Machinery Gear

Modeling Instructions

Modeling a gear pair in your template-based product should follow this procedure:
1. Create gear element 1
2. Create gear element 2
3. Create gear force that acts between gear 1 and gear 2

Creating a gear pair

Create gear element

Specify name of the gear
Specify 'construction frame' as reference ('Z' axis of construction frame is aligned with rotational axis of gear)
Specify gear element parameters:
Refer a property file (from 'acar_shared database')
Specify the input parameters manually
Save 'property file' will overwrite existing property file
Specify mass properties
Specify Tooth modification parameters if applicable
Specify Connection part and type of connection
Specify Symmetry
If selected reference frame is of type 'single' symmetry will be 'single'
If selected reference frame is of type 'left' or 'right' user can choose symmetry as 'yes/no'

General Layout sample for dialog box

To create gear force

Select required gear force type (simplified/3D/Detailed)
Enter gear force parameters:
Select a gear_force property file from 'acar_shared database'.
Enter input parameters manually.
Symmetry
Gear force symmetry is inherited from gear elements.
If any of gear elements (gear 1 or gear 2) is symmetric, then gear_force will be symmetric.

Modifying a gear

Gear element or gear force can be modified either by RMB modify (GUI or model browser) or using 'modify' dialog box.

Deleting a gear

Gear pair should be deleted in reverse order as they were created.
A gear force should be deleted first as it has dependency on gear elements.
Gear element/force can be deleted using RMB delete (GUI or model browser) or using 'delete' dialog box.

Applying actuator motion to a gear

As the joint under gear element instance does not have naming convention as (j[ok][lrs]{rev,tra,cyl}_*), user will have to clear the filter to '*' while browsing for joints under gear elements. Alternatively one can use a filter like [jg][oke][lrsa]{rev,tra,cyl,r}_*

Model Browser Representation

All machinery gear elements will be named as : mg[lrs]{cyl,bev,rac,wrm,hyp,for,pla}_*
Where,
mg - stands for machinery gear
[lrs] - represents symmetry
{cyl,bev,rac,wrm,hyp,pla} - denotes cylindrical, bevel, rack, worm. hypoid and planetary gears respectively
{for} - denotes gear force
Model browser representation will look like below:

Subsystem parameters for Machinery Gear

In a subsystem file, Machinery Gear elements have the block header 'MACHINERY_GEAR'. It lists both Machinery Gear elements as well as gear force subsystem parameters. You can manually edit the gear subsystem parameters which will be reflected in the modeling session after importing the subsystem file.