Adams Machinery > Bearing AT > Axial Cylindrical Roller Bearing > Preprocess Axial Cylindrical Roller Bearing FE Mesh

Preprocess Axial Cylindrical Roller Bearing FE Mesh

Bearing AT has a built-in catalogue of many bearings, and after selecting any bearing based on the internal diameter, the macro-geometry of the selected bearing is automatically calculated. In Create mode you define a new property file by selecting one of available bearings from catalogue and calculating the macro-geometry by using Compute geometry button. This can be also done by entering the basic bearing dimensions (inner diameter, outer diameter, bearing width) and the static load rating. In Edit mode it is possible to load already existing property file and change the macro-geometric parameters of the bearing manually. How to proceed not only in the Edit mode case, is explained in the following steps in Bearing AT Online Help. Meaning of all required input parameters is explained below. In both modes, it is possible to make a preview of bearing macro-geometry. There are also sketches, which show the meaning of each macro-geometry parameter. This dialog box allows you to create axial cylindrical roller bearing property file (*.rpf) or modify existing one. There are geometrical data of a bearing stored in this file. This preprocessing step will automatically generate FE meshes of bearing inner and outer ring and rolling element and submit Nastran computation (SOL101) which provides intermediate results (*.PCH) required for contact preprocessing.
Figure 104 Axial cylindrical roller bearing - geometry preview

Main

 
For the options
Do the following
Roller Property file
Enter the name or browse for the axial roller property file (*.rpf). It contains input for geometry and material data.
Create/Edit mode
Choose one of the options. In Create mode you can choose from a wide range of catalogue bearings. In Edit mode you can load existing *.rpf file and adjust bearing macro-geometrical parameters.
Destination folder
It is possible to select the destination folder for saving the property files via the button with the folder icon
Bearing Class
Select from available classes.
Full complement – consists of shaft ring, rollers with cage assembly and body ring
Rollers and cage assemblies – a role of shaft ring is taken by shaft and role of body ring by housing body (or wheel body)
Note: For contact preprocessing to be possible, it is necessary for every bearing class to have defined both the shaft and body ring.
Inside Diameter (d)
Enter the required inner diameter of the bearing
Search Catalogue
Click on this button after the internal diameter of the bearing has already been entered
Available Bearings
From option menu select one of required bearings
Compute geometry
Click on Compute geometry button - all required values in all tabs will be calculated
Preview >>
Show preview of bearing geometry after filling all parameters
Preprocessor
Select one of following options.
External ViewFlex: use this option when there is no Nastran installation available. On background there is SOL101 running by Adams embedded Nastran Solver
External Nastran: use this option when you have Nastran installation available. This option allows you to continue working since standalone Nastran is executed in external shell window hence the main window remains active. Please note that additional Nastran license is required. It makes use of Nastran SMP license if available. This option is not available on linux
Internal Nastran: use this option when you have Nastran installation available. It makes use of Nastran SMP license if available
Mesher Only: use this option to verify that FE Mesh is valid before running SOL101
Preprocessing Mode
Select one of following options for running mesh pre-processor.
Run Quiet: executes mesher without any output to the screen
Run Monitored: executes mesher with output to the screen
Files Only: the batch file is created but not submitted to execution, one has to launch it manually
Contact
Open contact preprocessing dialog box after FE meshes are created and Nastran SOL101 is completed

Roller

Figure 105 Axial roller tab and geometry
 
For the options
Do the following
Number of Rollers
Enter the number of virtual rolling elements for the bearing element
Roller Diameter (D_w)
Enter the roller diameter
Length of Roller (l_roll)
Enter the length of roller. It defines the total length of the roller along its rotational axis
Pitch diameter (d_pitch)
In the design position all centres of the rollers are located on the pitch centers diameter
Chamfer length (ch_l)
Enter the chamfer length
Contact Angle
Enter the value of roller contact angle

Shaft Ring

To enable contact preprocessing, it is necessary to define the dimensions of the shaft ring geometry for each bearing class. For the Rollers and cage assemblies bearing class, the rolling element makes contact with a part of the shaft, which is defined as the shaft ring geometry in the Shaft Ring tab of the dialog box for contact computation in Bearing AT. It should be noted that neither the shaft ring geometry nor the inertia will be applied in the Adams model once a bearing element is created with the aforementioned bearing classes.
Figure 106 Shaft ring tab and geometry
 
For the options
Do the following
Inside Diameter (d)
Enter the inside ring diameter of shaft ring
Outer Diameter (d1)
Enter the outer diameter of shaft ring
Width (b)
Enter the width of shaft ring. In case of Rollers and cage assemblies bearing class it represents wall thickness of the shaft body. In general, it should not be thicker than double size of roller diameter.
Fillet radius (r_fill)
Enter the value of fillet radius

Body Ring

In order to enable contact preprocessing, it is necessary to define the dimensions of the body ring geometry for each bearing class. For the Rollers and cage assemblies bearing class, the rolling element contacts a part of the body, which is defined as the body ring geometry in the Body Ring tab of the dialog box for contact computation in Bearing AT. It should be noted that neither the body ring geometry nor the inertia will be applied in the Adams model once a bearing element is created with the aforementioned bearing classes.
Figure 107 Body ring tab and geometry
 
For the options
Do the following
Inner Diameter (D)
Enter the inner ring diameter of body ring
Outside Diameter (D1)
Enter the outside diameter of body ring
Width (B)
Enter the width of body ring. In case of Rollers and cage assemblies bearing class it represents wall thickness of the housing body.
Fillet Radius (r_fill)
Enter the value of fillet radius

Shaft and Body Ring Mass

The Shaft Ring Mass and Body Ring Mass card allows you to define the mass of the shaft and body ring, respectively, based either on the Geometry and Material Type or by specific User Input. In the former case the mass, center of mass and inertia tensor is computed later on by the mesher based on FE mesh volume. In the latter case enter all required data in current model units. In either case, inertia data are written to the *.rpf file and applied to the bearing element when created.
 
Note:  
In case of Rollers and cage assemblies bearing class the inertia properties will be set to zero values for both, the shaft and body ring parts once a bearing element is created in Adams.
Figure 108 Mass tab (for shat ring and body ring)
 
For the options
Do the following
Define Mass by
Set to:
Geometry and Material Type
User input
For the option Define Mass by the Geometry and Material Type:
Mass properties of a ring will be computed by the mesh process based on a ring geometry FE mesh and material density entered in the Material Data tab and will be updated in the property file data block.
For the option Define Mass by the User Input:
Enter value of Mass, the principal mass moments of inertia (lxx, lyy, lzz) and cross-products of inertia (lxy, lzx, lyz). Note that you still need to define material parameters in the Material Data tab to define FE model of bearing properly
Mass
Enter the mass of the part
Moments of inertia
Enter values of the bearing ring mass moments of inertia tensor expressed in local part reference frame (bearing reference marker)
CM Location from Part
Enter location vector of centre of mass expressed in local part reference frame (bearing reference marker)

Material Data

You can define different materials for rolling elements, shaft ring and body ring. When defining via the Material Type option, you can use predefined materials from the library or you can create a new one. Using the User Input option, it is necessary to enter values of Young’s Modulus, Poisson’s Ratio and Density appropriate for the material you require.
Note that in either case the Young’s modulus, Poisson’s ratio and density of chosen material will be stored in the property file.
Figure 109 Material Data tab
 
For the options
Do the following
Define Material by
Set to:
Material Type
User Input
For the option Define Material by the Material Type:
Material Type
Choose material type either from predefined material library - right click the field and go to Material – Browse or create a new one. Note that material of steel is set by default
For the option Define Material by the User Input:
Enter value of Young’s Modulus, Poisson’s Ratio and Density appropriate for the material you require
Young’s Modulus
Enter Young‘s Modulus value of the bearing material
It defines the relation between
tensile strain e and tensile stress S by Hooke’s law; see
equation below. For more detailed information: see
literature about ‘theory of elasticity’
S = E * e
Young's modulus for steel is around 2.1E5 N/mm^2
Poisson’s Ratio
Enter Poisson's Ratio value of bearing material
An extension ex of a linear elastic material is accompanied by
lateral strains ey and ez. Poisson's ratio defines this relation
by following equations
ey = - ν * ( ex / E )
ez = - ν * ( ex / E )
Poisson's ratio can also be derived from the shear modulus G,
please look at the literature for more details.
G = E / ( 2 * ( 1 + ν) )
Poisson's ratio for steel is around 0.3.
Mass Density
Enter Mass Density value of bearing material
The mass m of a solid body is computed from its volume V
multiplied by the Mass Density rho.
m = V * rho
Mass Density for steel is around 7.8E-6 kg/mm^3

FE Data

Figure 110 FE Data tab
 
For the options
Do the following
Angular Mesh Density
Enter value of Angular Mesh Density
Angular Mesh Density (supported values are 1 to 6) defines the number of elements along the Contact Angle of the roller (Figure 32). The values of 1 to 6 correspond to 10, 12, 14, 16, 18 and 20 elements. A higher value will result in a finer FE-mesh. Cone and cup have the same Angular Mesh Density.
Default = 2.0
Axial Mesh Density
Enter value of Axial Mesh Density
Axial Mesh Density controls the approximate number of elements in axial direction of the contact surface of the roller; supported values are 1 to 5. A low value means a low number of elements in axial direction. The element length in axial roller direction is a multiple of the element length in tangential direction (see Contact Angle and Angular Mesh Density); the multiplication factor decreases with increasing Axial Mesh Density.
Default = 2.0
Load Mesh Density
Enter value of Load Mesh Density
Load Mesh Density controls the fineness of the contact computations, what influences the CPU-time for the FEA-analysis and for the compliance analysis. Supported input values are 1 to 5. A high value of load mesh density means more finite elements per load element in axial direction.
Default = 3.0