Create Cable

Machinery Create Cable
 

Anchor Layout

 
For the option
Do the following
Cable System Name
Enter system name.
Number Of Anchors
Enter number of anchors.
Enter either zero for a "closed" cable, or 2 or more for an "open" cable system. A single anchor system is not allowed; so, entries of 1 are not allowed.
Note: Maximum number of anchors is 10.
Anchor 1/2....
Name
Enter name of the anchor.
Location
Enter/Select location.
Connection Part
Enter/Select part that will support the anchor by a fixed joint.
Winch
Enter a state variable that defines the winch output cable length. For the discretized cable method, the state variable must deliver a positive value. For the simplified cable method the value can be either positive or negative. A positive value indicates that cable is winched to the system (total cable length is increasing), a negative value indicates that cable is winched from the system (total cable length is decreasing).

Pulley Properties

 
For the option
Do the following
Number Of Pulley_Properties
Enter number of pulley_properties.
Note: It should be >0 and <=5
Number Of Pulley 1/2....
Pulley Property Name
Enter pulley property name.
Dimensions
Width
Enter width (see figure).
width > 2*(radius*COS(angle)+(depth-radius*(1-SIN(angle)))*TAN(angle))
Depth
Enter depth (see figure).
depth > radius*(1-SIN(angle))
Radius
Enter radius (see figure).
Angle
Enter angle (see figure).
Contact Parameters
Hertz K
Enter Hertz contact formulation stiffness coefficient. These parameters define the typical Adams contact model described by the IMPACT function.
Hertz E
Enter Hertz contact formulation exponent. These parameters define the typical Adams contact model described by the IMPACT function. The value should be >1.
Hertz Cm
Enter Hertz contact formulation maximal damping (penetration depth setting is automated). These parameters define the typical Adams contact model described by the IMPACT function.
Friction Mu
The dynamic coefficient of friction between the pulley and cable.
Note: Only sliding friction is considered here; so, no static coefficient of friction is present.
Friction Vt
The relative velocity between the pulley and cable at which the full coefficient of friction, Friction Mu, is applied. That is, mu = 0 when the pulley-cable relative velocity = 0 and it approaches the value provided for "Friction Mu" as the pulley-cable relative velocity approaches "Friction Vt".

Pulley Layout

 
For the option
Do the following
Number Of Pulleys
Enter number of pulleys.
You must define at least two pulleys when number of anchors was set to zero.
Note: It should be >0 and <=30
Number Of Pulley 1/2....
Layout
Name
Enter name of the pulley.
Location
Enter the pulley location.
Axis Of Rotation
Reference Axis of Rotation can be one of the following:
Orientation
Pick (Marker)
Global Z
Global X
Global Y
Angular Mis-Alignment (X)
Enter the rotation value of the pulley about the X axis of the Reference Axis of rotation.
Angular Mis-Alignment (Y)
Enter the rotation value of the pulley about the Y axis of the Reference Axis of rotation.
Flip Direction
Use to flip the sense of axis of rotation that will be used to wrap the cable around the pulley.
Diameter
Enter external diameter of pulley (see figure).
diameter > 8*depth
Pulley Property
Enter/Select pulley property name.
Material (Tab)
By default, Adams View calculates the mass and inertia for a rigid body part based on the part's geometry and material type. The geometry defines the volume and the material type defines the density. The default material type for rigid bodies is steel.
You can change the material type used to calculate mass and inertia or simply specify the density of the part. If you do not want Adams View to calculate mass and inertia using a part's geometry, material type, or density, you can enter your own mass and moments of inertia.
It is possible to assign zero mass to a part whose six Degrees of freedom you constrain with respect to parts that do have mass. You should not assign a part zero mass, however. Any part that has zero mass and translational degrees of freedom can causes simulation failure (since a = F/m). Therefore, we recommend that you assign finite masses and inertias to all parts. In addition, a part without mass cannot have mass moments of inertia.
Define Mass By
Geometry and Density
You can change the material type used to calculate mass and inertia or simply specify the density of the part.
Geometry and Material Type
The geometry defines the volume and the material type defines the density.
User Input
If you do not want Adams View to calculate mass and inertia using a part's geometry, material type, or density, you can enter your own mass and moments of inertia.
If you select Geometry and Density, the following options will be displayed:
Density
Enter the density value.
If you select User Input, the following options will be displayed:
Mass
Enter the mass of the pulley part.
Ixx
Enter inertia with respect to X axis.
Iyy
Enter inertia with respect to Y axis.
Izz
Enter inertia with respect to Z axis.
If Off-Diagonal Terms option selected, the following options will be displayed:
Ixy
Enter XY cross inertia.
Izx
Enter ZX cross inertia.
Iyz
Enter YZ cross inertia.
Connection (Tab)
Connection Type
Cylindrical
Revolute
Fixed
None
Connection Part
Enter/Select part that will support the pulley by previous connection type.
 

Cable

 
For the option
Do the following
Number Of Cables
Enter number of cables.
Note: It should be >=0 and <=5
Number Of Cables 1/2....
Setup
Cable Name
Enter name of the cable.
Begin Anchor
Enter/Select begin anchor name (if any).
Wrapping Order
Enter/Select the ordered list of pulleys to wrap the cable around between begin and end anchors if any (open cable, closed cable around pulleys if not).
End Anchor
Enter/Select end anchor name (if any).
Diameter
Enter cable diameter to be used for reference beam formulation.
Parameters
Density
Enter cable density
Young’s Modulus
Enter the young's modulus to be used for reference beam formulation.
Rkx, Rkb, Rkt
The cable gets its stiffness definition derived from the user-entered cross-sectional dimensions and Young's modulus. That derivation is based on beam theory described in Non linear theory section of the BEAM statement describing the Euler-Bernoulli beam formulation. The purpose of these Rkx, Rkb, Rkt inputs is to allow the user a means by which to represent an orthotropic material property. These are multipliers on the stiffness in the axial (Rkx), bending (Rkb) and twisting (Rkt) directions. Commonly for cables you have something that bends much more easily than it stretches and twists somewhat more easily than it stretches. So to do that set Rkx = 1.0 and Rkb << 1.0 and Rkt < 1.0.
Note: For the Simplified method cable only Rkx has an influence. Rkb and Rkt are ignored for the simplified cable.
Refering to the Linear Theory section of Beam, the stiffness matrix looks like below:
And the multipliers (Rkx, Rkb and Rkt) on the stiffness are specified as:
 
 
Rkx:
Ratio of longitudinal stiffness with respect to reference beam formulation. For details on the beam formulation used, please refer to the Using the FORMULATION=LINEAR option and Using the FORMULATION=NONLINEAR option sections of the BEAM statement describing the Euler-Bernoulli beam formulation used here. Rkx is used as multiplier for component K11 in Beam formulation.

Rkb:
Ratio of bending stiffness with respect to reference beam formulation. For details on the beam formulation used, please refer to the Using the FORMULATION=LINEAR option and Using the FORMULATION=NONLINEAR option sections of the BEAM statement describing the Euler-Bernoulli beam formulation used here. Rkb is used as multiplier for component K33,K35,K55,K66 in Beam formulation.
Note: Rkb applies only to the Discretized method cable. It is ignored for the Simplified cable.

Rkt:
Ratio of torsion stiffness with respect to reference beam formulation. For details on the beam formulation used, please refer to the Using the FORMULATION=LINEAR option and Using the FORMULATION=NONLINEAR option sections of the BEAM statement describing the Euler-Bernoulli beam formulation used here. Rkt is used as multiplier for component K44 in Beam formulation.
Note: Rkt applies only to the Discretized method cable. It is ignored for the Simplified cable.
Damping Ratio
Damping ratio is applied as multiplier of stiffness to define cable damping.
 
Velocity
Velocity is used to define initial cable velocity. Sign convention is such that positive velocity will tend to move the cable in the direction from the start anchor toward the end anchor; in systems without anchors the velocity will tend to move the cable through the pulleys in the sequence specified for wrapping.
Preload
Preload is used to define initial cable preload.
Method
Simplified
The simplified cable provides a very fast solution which generates accurate loads on the pulleys as long as cable mass and inertia effects are negligible with respect to transmission effect. Cable tension, cable-to-pulley contact (including friction) and winching length effects are captured. Pulleys and anchors must be initially co-planar but can translate and rotate out-of-plane and disengage during the simulation. For more details regarding this method, see Simplified section in the general user guide.
Discretized
The cable is discretized with appropriate parts, joints and forces (mass, inertia, beam-formulation-based longitudinal, bending and torsional stiffnesses). There is also an inline joint primitive between each cable part in order to provide control over the bending angle and transverse displacement at the ends of each beam. Contact with pulleys is applied with forces using an optimized analytical formulation (sphere/ cylinder) in the plane together with an appropriate lateral guidance approximation. For more details regarding this method, see Discretized section in the general user guide.
If simplified method is selected, the following options will be displayed:
Solver
Auto (to automate the setting of solver parameters)
none (to keep user setting of solver parameters)
Gravitational Force
on (default to approximate the effect of cable weight)
off
Inertia
on (default to approximate the effect of cable inertia)
off
Disengagement
on (default to simulate possible cable disengagement from pulleys)
off
If discretized method is selected, the following options will be displayed:
Solver
Auto (to automate the setting of solver parameters)
none (to keep user setting of solver parameters)
Gravitational Force
on (default to approximate the effect of cable weight)
off
Inertia
on (default to approximate the effect of cable inertia)
off
Disengagement
on (default to simulate possible cable disengagement from pulleys)
off
Mesh
Enter the ratio of smallest pulley diameter to be used to define cable elements length.
Zone
forward (to anticipate possible contact only for cable moving forward)
centered (to anticipate possible contact centered forward and backward around local pulley)
backward (to anticipate possible contact only for cable moving backward)
all (default to anticipate all possible contact)
Delta
Enter length of cable to anticipate contact simulation with respect to zone.
Output
Pulley Results
Enter anchor/pulley ids (1 being the first anchor for open cable, or the first pulley for closed cable) to get the following output:
Anchors
Force components in connection
Pulleys
Force components in connection
Connection linear displacement and velocity along local Z axis
Connection angular displacement and velocity around local Z axis
Wrapped angle and length
Cable longitudinal velocity (absolute velocity of cable)
Cable sliding velocity (relative velocity of cable with respect to pulley)
Contact force density (per unit of length)
Forces (anchors and pulleys):
All the components of force acting in the attachment joint of the element (either anchor or pulley).
MAG, X, Y, Z, AMAG, R1, R2, R3
Data (pulleys only):
Pulley_DZ: this is the relative displacement of the pulley joint with respect to local Z axis.
Pulley_VZ: this is the relative velocity of the pulley joint with respect to local Z axis.
Pulley_AZ: this is the relative angular displacement of the pulley joint with respect to local Z axis.
Pulley_WZ: this is the relative angular velocity of the pulley joint with respect to local Z axis.
Wrapped_Angle: this is the angle of the pulley that is wrapped with cable.
Wrapped_Length: this is the length of cable that is wrapped on the pulley.
Cable_VX: this is the average longitudinal absolute velocity of the cable on the pulley.
Sliding_VX: this is the average longitudinal sliding velocity of the cable on the pulley.
Contact_Density: this is the linear density of the normal contact force of the cable on the pulley (unit is "force per length").
Span Results
Enter span ids (1 being the span between the first anchor and the first pulley for open cable, or the span between the first pulley and second pulley for closed cable).
Span length
Span transverse displacement along local Y and Z axis
Span tension force
Color coding for the cable
Data:
Span_Length: this is the length of the cable between a pair of elements (either anchor/pulley or pulley/pulley).
Span_DY and Span_DZ: these are the two transverse displacements of the cable between a pair of elements (either anchor/pulley or pulley/pulley) measured at the middle of the geometrical tangent line with respect to the following reference frame:
Local:
X axis is aligned with the tangent line
Z axis stays in the plane of X axis and pulley rotational axis
Y axis stays in the rotation plane of the pulley
Global:
X, Y and Z axis are aligned with the ground reference frame
Span_Tension: this is the average longitudinal tension of the cable between a pair of elements (either anchor/pulley or pulley/pulley).
Color coding for the cable:
White color (A): Span over Pulley pitch circle diameter.
Yellow color (B): Approach span from pulley’s outer diameter to the point of tangency.
Blue color (C): Recede span from the point of tangency to pulley’s outer diameter.
Green color (D): Straight span
 
Note: Straight span does not start from point of tangency on pitch circle diameter of pulley as cable may interfere with pulley groove. Hence, approach and recede cable path remains in pulley plane.